Single-digit micron feature resolution in thermoplastics through both compression molding and injection molding, enabling geometries previously only achievable through more expensive manufacturing processes. All molding performed in an ISO 7 cleanroom environment.

Plasma treatment, protein and polymer coatings, and custom coating solutions for microplates and laboratory disposables. Plasma treatments modify surface energy for hydrophilic or hydrophobic performance, while molecular coatings optimize binding and functionality for immunoassays, cell culture, diagnostics, and more.

Five bonding technologies — thermal, solvent, adhesive, PSA tapes, and laser welding — with precise location bonding and low-deformation methods. Some teams also come to Edge exclusively for bonding, no molding required — assembling components into test-ready solutions.

A phased process from design feasibility through prototyping, bonding/assembly, pilot, validation, and high-volume manufacturing transfer. Edge isn’t a prototype-only shop — there’s a defined, multi-stage pathway to scalable production.

Deep experience molding Cyclo Olefin Polymer for optical clarity, purity, and dimensional precision. Edge also accepts customer-specified materials — COP expertise is a strength, not a limitation.

A direct roadmap for teams — from academic labs to large companies — looking to move from PDMS prototypes to production-ready molded components while maintaining feature fidelity.