We manufacture test-ready prototype devices for life science and diagnostic teams.

Precision microfeature molding, bonding, and assembly from design feasibility to scalable production.
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Complex designs. Manufacturable solutions.

Teams come to Edge when their project demands precision at the micron scale — features, tolerances, and assemblies that other manufacturers can't or won't take on. Whether you're early in prototyping or ready to scale, we engage at the stage where it matters most.

 

Capabilities

Microfeature & compression molding

Single-digit micron feature resolution in thermoplastics. High aspect ratio features, zero draft angle, and multiple feature depths in a single shot — geometries that were previously only achievable at lab scale. All molding and manufacturing performed in an ISO Class 7 cleanroom.

Bonding & assembly

Five bonding technologies — thermal, solvent, adhesive, PSA tapes, and laser welding — with precise location bonding and low-deformation methods. Some teams come to Edge exclusively for bonding, no molding required. We assemble components into pressure-tested, production-quality, test-ready solutions.

Injection molding

Production-scale injection molding through our 48,000 sq ft ISO-certified facility in Sano, Japan. Capacity over 1 million pieces per year. A defined pathway for the highest quality COP injection molded production.

Design & DFM review

Our engineers work with your team to optimize designs for manufacturability before tooling begins. We review feasibility across multiple designs in parallel and can pivot to meet regulatory requirements and product specifications.

Bring us your design at any stage.

Most teams reach out when they're still figuring things out — designs are early, requirements are evolving, and they're not sure what can actually be molded. That's exactly the right time to talk.



You have a concept or early prototype
You're working in PDMS or another lab-scale material and want to know if your design can be molded in production-ready thermoplastic. We have a direct roadmap from PDMS to plastic — we get a lot of inquiries for this, and it's one of the things we do best.

You have a design and need a manufacturing partner
Your design has microfeatures, complex geometries, or bonding requirements that other manufacturers can't or won't take on. We review feasibility, recommend materials and processes, and build test-ready prototypes.

You have a validated prototype and need to scale
You need a partner who understands the full journey from prototype to high-volume manufacturing. We offer defined stages from prototyping through pilot, validation, and production transfer.

 

Markets & applications

Markets & applications we support

diagnostics

Diagnostics

Precision-molded consumables for diagnostic platforms, including devices for point-of-care testing, screening, and clinical analysis.

drug delivery

Drug Delivery

Components and assemblies for drug delivery systems requiring dimensional precision, material purity, and regulatory compliance.

microfluidics

Microfluidics

Microfluidic devices and consumables including flow cells, mixing chambers, lab-on-a-chip platforms, and custom channel geometries at micron scale.

custom microplates

Custom Microplates

Research-grade microplate performance with Edge's custom molding capability. Microstructured bottoms, precision frames, and laser-welded assemblies.

micropore films

Micropore Films

Micropore membranes and filter components for diagnostic, drug delivery, and industrial filtration applications.

See our precision firsthand.

Request a sample to evaluate our capabilities for your application. Our sample program includes micromolded feature arrays, COP material samples, and microwell plates — with more options coming soon.

Request a Sample

Part of the Zeon Group of Companies

Edge works in partnership with Zeon and Aurora Microplates to deliver a vertically integrated solution from advanced materials to precision-molded components to imaging-optimized microplates. One ecosystem, consistent performance across every step.

Zeon
Advanced Materials
ZEONEX® & ZEONOR® COP resins

 

2-May-07-2026-06-37-34-1171-PM

Edge
Precision Components
Molded parts, surface treatments & bonded assemblies

1-May-07-2026-06-40-31-4114-PM

 

Aurora
Imaging Microplates
Optimized for diagnostic platforms
 
 
3-May-07-2026-06-41-35-9541-PM

 

Ready to discuss your project?

Whether you're exploring feasibility, need prototypes, or are ready to scale — we're here to help.

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